Intermittent Bonded Ribbon Production Line For Sale
A specified speed of 600 m/min gives this equipment considerable production capacity for optical-fiber applications. Prospective buyers should confirm the achievable speed, machine setup, and required operating conditions directly with the manufacturer before proceeding.
Shanghai Weiye OFC provides a system engineered to manufacture 12- and 16-fiber rollable ribbons. Its product description presents the equipment’s capabilities, technical specifications, and included systems, providing U.S. buyers with a basis for comparing their equipment requirements.
Review the listed configuration in the product description, then contact the supplier about pricing, installation, and options specific to your project. Doing so can clarify which specifications and options are relevant to your facility and production objectives.
The listed address for Shanghai Weiye Optic Fiber Communication Equipment Co., Ltd. is 201 Minyi Road, Songjiang District, Shanghai. Consider the product listing a preliminary information source, and confirm up-to-date specifications and commercial terms with the supplier. Submitting a clear request for pricing and specifications can help you move forward with the assessment.
Fiber Draw Tower SZ Stranding Line Fiber Coloring Machine
Key Takeaways
- The stated operating speed is 600 m/min, although the manufacturer should confirm the applicable conditions.
- This equipment supports production of 12-fiber and 16-fiber rollable ribbon formats.
- Information about equipment functions, specifications, and included systems appears on the product page.
- Ask the supplier to clarify costs, installation arrangements, and requirements unique to your project.
- A company address in Shanghai’s Songjiang District is included in the supplier information.
Intermittent Bonded Ribbon Production Line Overview
The manufacturer identifies this machinery as suitable for 12- and 16-fiber rollable IBR formats. Its product page specifies a construction speed of 600 m/min and a fiber diameter of Ф245 μm ±10 μm. As these are manufacturer-listed values, confirm the actual production speed and relevant operating requirements directly with the supplier.
Intermittent Bonded Ribbon Production Line
Equipment Designed For Twelve- And Sixteen-Fiber Rollable Ribbon Production
The machine configuration accommodates two different fiber counts in rollable ribbon designs. Buyers can use these options as a starting point for checking compatibility with target formats, fiber sizes, and handling requirements.
How Intermittent Adhesive Bonding Allows Flexible Fiber Configurations
According to examples in the patent, fibers are arranged in adjacent subunits with adhesive connections applied periodically. One illustrated spacing range extends from 10 mm to 1,000 mm. Unlike continuous bonding, this arrangement does not join the fibers along their entire length.
By spacing the bonds apart, the assembly can move between a mostly planar arrangement and a rolled, curled, or folded shape. These bond-spacing figures describe examples of the design approach and should not be interpreted as stated equipment settings.
- Machine details: 12 or 16 fibers, a stated speed of 600 m/min, and a diameter of Ф245 μm ±10 μm.
- Patent example: Illustrative spacing between adhesive bonds of 10 mm to 1,000 mm.
- Design benefit: Flexible handling across several possible shapes.
Applications In Optical Fiber Cable Manufacturing
Flexible ribbon arrangements can help cable designers balance access for splicing with compact cable packaging. The patented design keeps fibers arranged in order while permitting sections between bonded points to shift as the cable is assembled.
High Fiber Density And Compact Cable Designs
For mass fusion splicing, an optical fiber ribbon can be arranged flat before being folded or rolled into a more compact cable. The patent identifies opportunities for reduced cable dimensions and a greater proportion of fiber area relative to the cable’s cross-sectional area. Actual performance and dimensions will vary according to the overall cable design and the application for which it is intended.
Ribbon Organization For Efficient Fusion Splicing
The ribbon format enables organized handling at the splice location while allowing the subunits to move during cable assembly. The manufacturer’s material-handling specifications identify payoff reel capacities of 25.2 km and 50.4 km of fiber. These reel capacities can be compared with the facility’s cable-manufacturing needs and material-handling setup.
| Design detail | Possible application | Buyer consideration |
|---|---|---|
| Planar fiber arrangement | Fusion splicing of multiple fibers | Confirm requirements for the splice workflow |
| Folded or rolled format | Compact cable packaging | Examine the complete cable design |
| 25.2 km and 50.4 km capacity payoff reels | Planning material-handling operations | Align reel capacities with operating needs |
Specifications And Performance Of The Production Line
Compare the equipment’s published performance figures with your manufacturing requirements before requesting a quotation. Reel compatibility and facility utility requirements are also important considerations for installation planning.
Speed, Diameter, And Attenuation
The stated construction speed is 600 m/min. The specified fiber diameter is Ф245 μm ±10 μm, while additional attenuation is stated as ≤0.01 dB/km at 1550 nm. Ask the supplier to verify the testing conditions and achievable results.
Payoff And Take-Up Reel Compatibility
Two payoff reel sizes are offered, with each full reel limited to 10 kg. For take-up, the equipment accepts either a T-type reel or a fiber-optic reel. Check whether the preferred reel format suits your existing handling equipment and procedures.
Site Utilities And Environment
The machine requires a three-phase, five-wire electrical supply rated at 380 V ±10%. Its specified operating environment is enclosed, clean, dry, and protected from drafts, with temperatures of 15 to 25°C and relative humidity no higher than 85%. Nitrogen must be supplied at 7 bar with 99.99% purity, together with compressed air at 6 bar. Check all utility connections in advance of installing the equipment.
| Technical specification | Listed requirement | Installation planning note |
|---|---|---|
| Payoff reels | Ф236 × Ф25.4 × 108 mm; Ф267 × Ф25.4 × 180 mm; maximum full-reel weight ≤10 kg | Check reel compatibility and maximum weight |
| Reel used for take-up | T-type dimensions of Φ410 × Φ50.8 × 391 mm, or a fiber-optic reel | Verify the preferred reel format |
| Electrical and environmental requirements | Power supply of 380 V ±10%; temperature of 15 to 25°C; humidity ≤85% | Provide a clean, dry area without drafts |
| Gas supply | Nitrogen at 7 bar and 99.99% purity; compressed air at 6 bar | Verify gas supply capacity before installation |
Fiber Payoff And Gathering Equipment
Optical fibers are guided toward the forming section by the payoff and gathering components. The associated controls help maintain a steady supply of fiber while reducing handling risks.
Sixteen-Spool Payoff With Tension Control
The payoff assembly holds 16 spools and provides traversing along with separately adjustable tension settings. Each spool has a maximum weight capacity of 10 kg. The technical details list 0.4 to 2 N tension with ±0.02 N accuracy, together with a 550 W motor. Another overview gives a range of 40 to 150 g and accuracy of ±2 g, so buyers should confirm which specification applies to their configuration.
Fiber Guiding, Break Detection, And Electrostatic Control
U-groove guides, multi-groove gathering rollers, and anti-jump components channel fibers into the forming section. A break-detection system and alarms notify operators when problems occur. Protective guards and pneumatic clamping provide additional support for safe material handling. A rod-type electrostatic dust collector is positioned at the fiber exit, and additional anti-static devices help control dust throughout the gathering path.
| Component | Specified details | Purpose |
|---|---|---|
| Payoff | Capacity for 16 spools, each weighing up to 10 kg | Feeds optical fibers with traversing movement |
| Tension and motor | Tension of 0.4 to 2 N, accuracy ±0.02 N; motor rated 550 W | Supports regulated payoff of fibers |
| Fiber guidance and safety features | Grooved rollers, alarms, guards, and pneumatic clamping | Guides fiber movement and assists material handling |
| Static control | Rod-type dust collector and anti-static equipment | Helps reduce dust near fiber routes |
Precision Molding And Intermittent Adhesive Dispensing
Operators can adjust adhesive positioning and mold alignment through the forming platform. These settings allow the production process to be adapted to the intended ribbon configuration.
Adjustable IBR Mold Platform For Ribbon Formation
Ribbon formation uses three mold assemblies, each capable of holding up to five Nordson EFD jet valves. The mold adjustment range extends from 0 to 15 mm, while the mold base can be maintained between 20°C and 60°C. Grouped precision dispensing valves are installed on slide tables so operators can refine their alignment and place adhesive dots carefully.
Adjustable Nozzle Configurations For Twelve- And Sixteen-Fiber Ribbon Production
The 12-fiber configuration employs a 5+5+1 valve arrangement. The 16-fiber format is produced using a 5+5+5 valve layout. Operators can adjust adhesive-dot spacing and the number of dots through the interface to match the selected optical fiber ribbon design. The process calls for a specialized adhesive suitable for both coating and curing.
| Setting | Format With 12 Fibers | 16-Fiber Format |
|---|---|---|
| Dispensing valve layout | 5+5+1 valve configuration | Valve arrangement of 5+5+5 |
| Mold adjustment | Adjustment range of 0 to 15 mm | Adjustment range of 0 to 15 mm |
| Temperature of the mold base | 20°C to 60°C operating range | Temperature range of 20°C to 60°C |
Curing Bonded Fiber Ribbons With UV-LED Technology
Adhesive across the fiber assembly is cured through a sequence of UV exposure stages. Prospective buyers can assess the oven configuration and listed operating specifications to determine whether the equipment suits their production process.
Pre-Curing And Main Curing Stages
Three dedicated LED-UV ovens rated at 800 W each perform the pre-curing operation. Fibers from each mold group pass through their respective pre-curing unit before entering the principal 6 kW post-curing oven. Adjustable shutters reduce potential UV leakage and nitrogen loss. Published specifications identify a dominant wavelength of 395 nm ±3 nm, a curing degree of at least 85%, and post-curing power of at least 2.5 kW.
Nitrogen Management And Curing Performance
The nitrogen flow rate and pressure can be adjusted by hand. Automatic functions also start nitrogen delivery during startup and stop it at shutdown. The manufacturer states that lamp-array power use remains at or below 80% of total power during steady, continuous operation at production speed. These specifications provide a reference for comparing equipment, although testing conditions should be verified with the supplier. Ask whether different adhesives or materials require adjustments to the settings.
Visual Inspection, Capstan Traction, And Take-Up
As fibers travel through the equipment, visual monitoring and steady winding support the maintenance of material quality. Buyers can use the listed specifications to assess whether the machine meets the demands of their cable manufacturing process.
Real-Time Inspection Of Fiber Colors And Adhesive Dot Placement
A microscope and camera provide enlarged images in real time. The display allows operators to check the sequence of fiber colors and confirm adhesive resin dots at each dispensing position. This inspection helps identify ribbon problems before the material enters the winding stage.
Servo-Driven Traction And Precision Take-Up
A 1 kW AC servo motor powers the capstan’s Φ190 mm traction wheel. Metering accuracy is specified as better than 1‰. Operators can set tension between 50 and 500 g while maintaining an accuracy of ±5 g. These operating parameters help maintain careful fiber-ribbon handling as the material advances through the line.
The specified take-up speed is 600 m/min, and the maximum spool weight is 30 kg. The servo-driven take-up and traversing assemblies support uniform positioning during winding. The cable pitch setting allows continuous adjustment from 1 to 6 mm. Position detection and direction changes are supported by a photoelectric sensor. Check the intended cable requirements and actual operating conditions with the manufacturer.
Production Monitoring And Electrical Control Systems
Accessible controls allow operators to adjust settings, check equipment status, and arrange orderly shutdowns. The supplier identifies Siemens control equipment and Schneider Electric switchgear as components of the production line.
PLC And Touchscreen Operation
The ribbon production line uses Siemens S7-1200 and S7-1500 PLCs with a 10.4-inch Siemens touchscreen interface. Low-voltage switchgear is supplied by Schneider Electric. The system supports both interlocked operation across the full production line and separate operation of individual units.
Settings, Alarms, And Length-Based Stops
The touchscreen allows adjustment of process parameters, curing-oven activation, wire-feed settings, and alarm information. It also displays lamp operating hours, live lamp current, oven temperature, and the equipment’s accumulated operating time. A meter-counter correction function helps synchronize displayed length measurements with actual material movement.
A preset length can be entered to initiate slowing or stopping of the machine. The function supports managed stopping as a cable manufacturing run reaches its planned length. Ask the manufacturer to confirm control capabilities and setup requirements before placing an order.
| Control feature | Listed detail | Use |
|---|---|---|
| PLC controls and operator display | Siemens S7-1200/S7-1500; 10.4-inch touchscreen | Configure settings and examine production data |
| Electrical components | Low-voltage switchgear from Schneider Electric | Provides support for system control |
| Equipment monitoring and shutdown control | Lamp, oven, runtime, and meter information with preset length | Track operating conditions and initiate machine stopping or slowing |
Materials, Process Compatibility, And Ribbon Quality
Adhesive selection affects both the consistency of coating application and the final product. The manufacturer calls for a specialized adhesive intended for the machine’s coating and curing process instead of an ordinary multipurpose product.
Dedicated Adhesive For Bonding And Curing
The pressure-fed adhesive system provides independent valve switches so each supply path can be opened or closed as required. Precision pressure-regulating valves help maintain controlled adhesive delivery at each dispensing location. Air pressure can be regulated but must remain at or above the listed minimum of 0.5 MPa.
Black adhesive supply tubing helps protect the material from reactions caused by UV exposure during operation and curing. Preventing unintended exposure matters because adhesive behavior could be affected before the material reaches the fiber surface.
Confirm suitable adhesives, process parameters, and surface-finish requirements with the manufacturer before choosing materials for a secondary coating operation. Ask how the recommended adhesive performs under your intended application conditions and expected production length. Detailed manufacturing guidance can support consistent quality throughout setup and the completed run.
Installation Requirements And Included Documentation
Prepare the installation area and necessary utility connections before arranging equipment setup. The manufacturer’s stated requirements help buyers prepare their facilities and maintain stable operation of the optical fiber equipment.
Required Facility Conditions And Connections Provided By The Buyer
The machine should be positioned inside a draft-free, enclosed workspace that is clean and dry. Keep the operating area between 15 and 25°C, with humidity at or below 85%. The installation also requires nitrogen supplied at 7 bar with 99.99% purity and an air supply rated at 6 bar.
Connection cables and cable trays are excluded from the supplied equipment. The purchaser is responsible for supplying the main incoming power cable. Verify the available utilities and planned cable routes ahead of setup, especially if a secondary coating section is nearby.
Documentation For Operation, Installation, And Maintenance
Documents covering installation, equipment use, and maintenance are provided by the manufacturer. Inspect the supplied documentation before commissioning so personnel can organize tasks and obtain required materials.
- Operating and instruction manuals together with the overall equipment layout drawing
- Electrical schematics, wiring diagrams, and drawings for installation and maintenance
- Purchased-component instructions and a wear-parts list to support service preparation
The supplied records support preparation for commissioning and routine servicing of the cable production machinery.
Choosing A Ribbon Production Line For Your Manufacturing Needs
First determine which finished ribbon products your business plans to offer. This production line is designed for 12F and 16F options, with a listed construction rate of 600 m/min. Compare those specifications with your expected product mix, production targets, and anticipated cable demand.
Before purchasing the machine, confirm that its take-up arrangement matches your requirements. A standard IBR reel measures Φ410 × Φ50.8 × 390 × Φ310 mm, accommodates a maximum weight of 30 kg, and allows cable pitch settings between 1 and 6 mm. Confirm that the listed reel dimensions, capacity, and pitch range are appropriate for your site and handling process.
Payoff reel compatibility also deserves attention. The listed choices include internationally standardized spools with capacities of 25.2 km, 50.4 km, and 63 km. Request precise reel measurements before selecting materials or determining production run lengths.
In addition to speed, consider power and gas utilities, suitable adhesives, and the available monitoring functions. For cable manufacturing, determine whether the configuration suits fiber cable, loose tube, or another planned application. Discuss machine configuration and commissioning arrangements with Shanghai Weiye before committing to the purchase. A thorough compatibility assessment can help prevent expensive modifications later.
| Production planning consideration | Listed detail | Required buyer verification |
|---|---|---|
| Ribbon configurations and operating speed | 12F and 16F formats; 600 m/min | Compare with target production and product mix |
| Take-up configuration | 30 kg maximum capacity; adjustable pitch from 1 to 6 mm | Check reel compatibility and facility requirements |
| Fiber payoff reel options | 25.2 km, 50.4 km, and 63 km spool capacities | Confirm the precise reel measurements |
How To Request A Quotation For The Intermittent Bonded Ribbon Production Line
U.S. buyers can evaluate a system offering 12F and 16F formats, a specified construction rate of 600 m/min, and specialized optical fiber ribbon-forming equipment. Compare these features with your planned cable products to assess equipment suitability.
When requesting a quotation, provide the required ribbon format, expected output volume, preferred reels, and available site utilities. Include information about the fibers and material-handling process to allow Shanghai Weiye to review the intended setup.
Before ordering, verify adhesive compatibility, the specified LED wavelength of 395 nm ±3 nm, and the published curing performance. Ask the supplier how these parameters relate to the chosen materials and required surface quality.
Consult the product page for the published equipment description. Verify the final configuration, shipment details, and installation commissioning with Shanghai Weiye Optic Fiber Communication Equipment Co., Ltd. The supplier provides its address as 201 Minyi Road, Songjiang District, Shanghai. You can call 021-60701630 to review your project needs with the supplier. A detailed quotation inquiry helps define the next steps in purchasing.
